They usually also improve the print quality, because the print head can keep a constant speed in the curve instead of slowing down to a sharp corner. A fillet weld smaller than this probably lacks strength while one larger has wasted time and filler, and may have put too much heat into the metal. .707 x .75t = about .53t. Fillet Weld. Chain fillet is used to continue applying FILLET on other edges with the same radius, follow the below steps: The Chamfer command in AutoCAD 3D is used to create Slanted edges. between two vertical surfaces) work great for 3D prints and increase the strength a lot. Even though both perform same function selection of chafer or fillet depends on how the component is manufactured. Assessment of Fillet Weld Groups ref notes and table Properties of Fillet Welds as lines. I may have to back pedal on the dihedral angle between the members. Similarly, the fillet radius is controlled by entering R after the FILLET command. In following figure lines are labeled as 1, 2. SolidWorks - Fillet and Chamfer Fillet Fillet is used to create a rounded profile on an edge. The edge can be an external of internal profile of a part. When the pieces being welded are thick – say 3/16” (4.8mm) or more – the welder usually makes several passes rather than trying to deposit a … First select one line and then select other. However, most of the time user would only use constant radius fillet. SolidWorks fillet function gives a wide flexibility from simple fillet (constant radius) up to an advanced options. Fillet weld requirements can be found in clause 2.2.4, skewed T-joints (notice they don't call the welds "fillet welds" in skewed T-joints) in clause 2.2.5.2(2) as well as 2.3.3. After this click on fillet / chamfer icon and choose the option (normal /trim) you want to use. Chamfer distances are controlled by entering D after the CHAMFER command. By doing it this way you avoid creating a bad overhang. Here is my take for double fillet welded joints The effective throat of an equal leg fillet weld is .707 x leg size. Fillets in X-Y plane (i.e. To develop the full strength of a plate using fillet welds, it is necessary that the leg size of the fillet be 3/4 of the plate thickness. "(a) for full strength welds, the leg of the fillet weld must be about 75% of the plate thickness." A fillet is a closed weld, which means the base metal is not cut through to accommodate weld metal. As you can see we've respected the 45degree rule by making the overhangs of the hinge stay at 45 degrees. The thickness of all fillet welds is taken as the throat thickness in strength calculations. For volume calculations, the cross-sectional area of the weld is defined by the triangles in Fig 1 identified as; ' contributes to strength '. Setting the fillet weld strength equal to the plate strength (or CJP groove weld strength), we find the following: Min (0.5 F u t, 0.6 F y t) = 44.5 w Therefore, the required weld leg size is the lesser of 0.5 F u t /44.5 and 0.6 F y t /44.5. Basic usage of CHAMFER and FILLET is as you’d expect – you invoke the command, select two lines, and a chamfer or fillet is drawn in the corner between them. Fillet is a round corner were as chamfer is a slant face created at the corner. In most cases, no beveling or orther extra steps are needed before welding, just good fit-up and clean surfaces for welding. After selection of desired feature (chamfer or fillet + normal/ trim) it will ask you to select the lines in between you want to create feature. Important note: The methods described below is based on the simple method of calculation of weld stress as identified in BS 5950- clause 6.7.8.2 . Groups ref notes and table Properties of fillet weld Groups ref notes and table Properties fillet... 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